Custom Aluminium Extrusion

Custom Aluminium Extrusion

Alument Industries offers comprehensive custom aluminium extrusion services, transforming your unique design concepts into production-ready aluminium profiles. Our in-house die design team, advanced extrusion presses, and finishing capabilities enable us to produce bespoke aluminium sections tailored precisely to your specifications, whether you need a simple modified standard profile or a complex multi-cavity hollow section with tight tolerances. Our custom extrusion process begins with a thorough design consultation where our engineers review your drawings, 3D models, or even rough sketches. We provide expert guidance on optimizing profile geometry for extrudability, structural performance, and cost-effectiveness. Once the design is finalized, our toolroom manufactures the extrusion die in-house, reducing lead time and maintaining full quality control from die to finished product. We support custom extrusion projects across all scales, from small prototype runs to large-volume continuous production. Our facility handles profiles in 6063 and 6061 alloy grades with circumscribing circle diameters up to 250mm. Post-extrusion services including precision cutting, CNC machining, drilling, punching, bending, anodizing, and powder coating are available to deliver fully finished components ready for assembly.

Key Features

• In-house die design and manufacturing for fast turnaround
• Capable of complex hollow, semi-hollow, and solid profiles
• Circumscribing circle diameter up to 250mm
• Alloy grades: 6063-T5, 6063-T6, 6061-T6
• Design optimization support for manufacturability and cost
• Prototype to high-volume production capability
• Post-extrusion CNC machining, cutting, and fabrication
• Full range of surface finishing options available
• Tight tolerances as per customer specifications
• ISO 9001:2015 certified process with full traceability

Applications

Custom aluminium extrusions are used across every industry where standard off-the-shelf profiles do not meet specific design requirements. Common applications include proprietary window and door systems, specialized heat sink profiles for electronics, custom enclosures and housings for electrical equipment, unique architectural facade elements, bespoke furniture and shopfitting components, automotive and transportation trim and structural members, and specialized industrial machinery components.

Specifications

Material	Aluminium 6063-T5 / 6063-T6 / 6061-T6
Surface Treatment	Mill Finish / Anodized / Powder Coated / PVDF / Wood Grain
Dimensions	Custom profiles up to 250mm circumscribing circle
Standard Lengths	Custom cut-to-size as required
Available Colors	Full RAL range, anodized shades, wood grain patterns
Minimum Order	Contact for MOQ (varies by profile complexity)
Delivery	20-30 working days (including die manufacturing)

Available Finishes